Quality Control
Quality assurance, defect tracking, and continuous improvement
Tuesday, December 23, 2025
03:48 PM
VM
Overall Quality Rate
96.2%
+1.8%
First-time quality rate
Defect Rate (PPM)
2,850
-12.5%
Parts per million defects
Active Quality Issues
4
+33%
Issues requiring attention
PPAP Compliance
94.5%
+2.1%
Production Part Approval Process
Defect Rate Trend
Defect Categories
Assembly Issues
45 defectsMaterial Defects
38 defectsWelding Problems
25 defectsPaint Defects
18 defectsOther
15 defectsQuality Incidents
| ID | Type | Model | Severity | Status | Actions |
|---|---|---|---|---|---|
| QI-2024-001 | Critical Defect | Sedan X1 | High | Open | |
| QI-2024-002 | Process Deviation | SUV Y2 | Medium | Investigating | |
| QI-2024-003 | Material Issue | Truck Z3 | High | Resolved | |
| QI-2024-004 | Assembly Error | Electric E1 | Medium | Open |
Inspection Stations
Incoming Materials
Good
Pass Rate
98.2%
Inspected
2,450
Defects
43
Frame Assembly
Good
Pass Rate
96.8%
Inspected
1,850
Defects
58
Engine Installation
Good
Pass Rate
97.5%
Inspected
1,620
Defects
41
Paint Quality
Warning
Pass Rate
94.3%
Inspected
1,580
Defects
91
Electrical Systems
Good
Pass Rate
98.7%
Inspected
1,420
Defects
18
Final Inspection
Warning
Pass Rate
95.1%
Inspected
1,380
Defects
67
PPAP Management
PPAP-001
ApprovedSteelCorp
Frame Rails
Due: 2024-02-20100%
PPAP-002
In ReviewEngineMfg
Engine Block
Due: 2024-02-2585%
PPAP-003
SubmittedWireTech
Harness Assembly
Due: 2024-03-0170%
PPAP-004
DraftPaintCo
Paint System
Due: 2024-03-1030%